Abstract

In the field of drug delivery, a nebulizer is a device used to convert liquid drugs into tiny airborne droplets, such as aerosol or a mist form. These fine droplets are delivered to a patient’s lungs and airways and then spread throughout the body via blood vessels. Therefore, nebulization therapy is a highly-effective method compared with existing drug delivery methods. To enhance the curative influence of a drug, this study suggests the use of a new micro-porous mesh nebulizer consisting of a controllable palladium–nickel (Pd–Ni) membrane filter, piezoelectric element, and a cavity in the micro-pump. In this research, we optimize a biocompatible Pd–Ni membrane filter, such that it generated the smallest aerosol particles of various drugs. The pore size of the filter outlet is 4.2 μm ± 0.15 μm and the thickness of the Pd-Ni membrane filter is approximately 41.5 μm. In addition, the Pd–Ni membrane filter has good biocompatibility with normal cells. The result of a spray test with deionized (DI) water indicated that the size of a standard liquid droplet is 4.53 μm. The device has an electrical requirement, with a low power consumption of 2.5 W, and an optimal operation frequency of 98.5 kHz.

Highlights

  • The inhalation of aerosols has played a pivotal role in the vistas of pulmonary drug delivery since ancient times, as a way of relieving respiratory diseases [1,2,3]

  • Images of each part of the Pd–Ni membrane filter were defined to confirm the direction in which aerosols were moving

  • The study presented in this paper led to the successful fabrication of a controllable Pd–Ni membrane filter, which is both biocompatible and durable, using lithography and an electroplating process

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Summary

Introduction

The inhalation of aerosols has played a pivotal role in the vistas of pulmonary drug delivery since ancient times, as a way of relieving respiratory diseases [1,2,3]. “aerosol therapy” is medical terminology, which is used to describe a variety of treatment techniques, including the delivery of a variety of drugs that may be administered via inhalation, targeting lung tissues and airway secretions in the upper, central, and peripheral airways [4,5]. These drug-delivery strategies have several advantages compared with conventional methods of oral administration.

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