Extraordinary strength–ductility–toughness in Fe–0.08C plain low-carbon steel via introducing weblike martensite: Towards the third generation

Abstract

The effect of large-strain cold rolling followed by intercritical annealing on the microstructure and mechanical properties of plain low-carbon steel was investigated. The grain size of ferrite reduced from 38 μm (for the as-received steel) to about 4 μm (for the dual-phase steel). The martensite phase was connected in 3D space in the dual-phase steel and a weblike structure of martensite was created. The stress-strain curve of dual-phase steel represents the continuous yield behavior without any distinct evidence of the yield point phenomenon. By introducing weblike martensite into the microstructure and refining α grains, the yield strength, ultimate tensile strength, and tensile toughness significantly increased to 740 MPa, 1062 MPa, and 193 J cm−3, respectively. The fracture surface of the DP sample had a dimpled appearance, indicating a ductile fracture mode. The results of the present work indicated that a low-cost plain low-carbon DP steel composed of weblike martensite and fine-grained ferrite exhibits extraordinary strength–ductility–toughness balance. Therefore, the dual-phase steel produced in the present work, by moving towards the third generation, can find wide applications in the automotive industry.