Abstract
Platinum group metals (PGMs) are scarce critical materials, and recovering PGMs from spent automotive catalysts (SAC) is economically and ecologically important. However, dissolving the Fe-Si-PGMs alloy derived from SAC is challenging, impeding PGMs recovery. This study aims to develop a more sustainable, efficient, and scalable leaching scheme. We demonstrate efficient leaching of Fe-Si-PGMs alloy using a thermochemical combined with mechanochemical leaching method with a HCl + FeCl3 + H2O2 solution. Kinetics parameters studies optimize the leaching process. The main obstacles to leaching are the chemical inertness of the alloy and the SiO2 encapsulation formed. Ultimately, efficient dissolution of 99 % Pd, 95 % Pt and 88 % Rh was achieved, increasing PGMs leaching by 17 % compared to single thermochemical leaching. Additionally, this work remedies the scalability limitations of mechanochemical leaching and provides valuable insights for PGMs recovery.
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