Abstract
In the production of 2nd generation ethanol, using Saccharomyces cerevisiae, the highest productivity obtained using C5/C6 fermenting yeast is in the co-fermentation phase, in which xylose and glucose are fermented simultaneously. Extending this phase in a fed-batch process increases the yield, rate and additionally reduces needed yeast amount for pitching. Extending this phase, as long as possible, would further enhance yield and economy of the process. To realise the concept a fermentation monitoring technique was developed and applied. Based on online measured refractive index an optimal residual sugar concentration could be maintained in the primary fermentor during the feed phase, requiring little knowledge of the nature of the substrate. The system was able to run stably for at least five fermentor volumes giving an ethanol yield >90% throughout the run. This was achieved with addition of only urea to the wheat straw hydrolysate and with an initial yeast pitch of 0.2 g/L total of finished broth. It has the potential to improve the fermentation technology used in fuel ethanol plants, which could help to meet the growing demand for more sustainable fuels.
Highlights
In the production of 2nd generation ethanol, using Saccharomyces cerevisiae, the highest productivity obtained using C5/C6 fermenting yeast is in the co-fermentation phase, in which xylose and glucose are fermented simultaneously
There is a window of opportunity for an enhanced fermentation process by extending the fed-batch mode into a continuous mode for a limited time. This requires an on-line method that allows for continuous insight into the substrate and product concentrations of the fermentation: It is already known that the unitless value of refractive index of an aqueous solution is directly correlated to the sugar concentration by its Brix value[21] and it is used in the brewing industry for monitoring the fermentations[22]
It is likely that the fermentation could be optimised with respect to vitamins, trace elements, nitrogen source etc. both with respect to the actual fermentation performance, and regarding economic considerations[35]. This raises another interesting question, which would be to achieve this optimisation in the cheapest way possible and this would be the natural scope of a future follow-up project. This present study demonstrated that it is feasible to monitor and control an extended fed-batch fermentation applying online RI-detection
Summary
In the production of 2nd generation ethanol, using Saccharomyces cerevisiae, the highest productivity obtained using C5/C6 fermenting yeast is in the co-fermentation phase, in which xylose and glucose are fermented simultaneously Extending this phase in a fed-batch process increases the yield, rate and reduces needed yeast amount for pitching. Microbial propagation[18], a lengthy and multi-stage scale-up process that provides fermentors with seed culture, is needed for every batch fermentation cycle Could this requirement be omitted, www.nature.com/scientificreports the costs would be lowered significantly: Published data regarding operating expenditures (OPEX) for full scale 2G ethanol production, in terms of enzyme and yeast purchase, are scarce. The organism has been genetically modified and in addition, has undergone extensive evolutionary engineering in order to optimise its C5/C6 co-fermentation capacity, the tolerance towards inhibitors and eliminating unwanted side products
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