Extend 0.33 NA extreme ultraviolet single patterning to pitch 28-nm metal design by low-n mask

Abstract

Extending 0.33 NA extreme ultraviolet single patterning to 28-nm pitch becomes challenging in stochastic defectivity, which demands high-contrast lithographic images. The low-n attenuated phase-shift mask (attPSM) can provide superior solutions for individual pitches by mitigating mask three-dimensional effects. The simulation and experiment results have shown substantial imaging improvements: higher depth of focus at similar normalized image log slope and smaller telecentricity error values than the best binary mask configuration. In this work, the exploration of low-n attPSM patterning opportunity for pitch 28-nm metal design is investigated. Using generic building block features, the lithographic performance of the low-n attPSM is compared with the standard binary Ta-based absorber mask. In addition, the impact of mask tone (bright field (BF) versus dark field) on the pattern fidelity and process window is evaluated both by simulations and experiments. The results indicate that BF low-n attPSM provides the best patterning performance. Consequently, the BF low-n attPSM patterning performance is assessed with an actual imec N3 pitch 28-nm random logic metal design. The wafer data indicate BF low-n attPSM enables good patterning fidelity, as well as good overall process window with high exposure latitude (∼20 % ).