Abstract

BackgroundAspergillus terreus is a natural producer of itaconic acid and is currently used to produce itaconic acid on an industrial scale. The metabolic process for itaconic acid biosynthesis is very similar to the production of citric acid in Aspergillus niger. However, a key enzyme in A. niger, cis-aconitate decarboxylase, is missing. The introduction of the A. terreus cadA gene in A. niger exploits the high level of citric acid production (over 200 g per liter) and theoretically can lead to production levels of over 135 g per liter of itaconic acid in A. niger. Given the potential for higher production levels in A. niger, production of itaconic acid in this host was investigated.ResultsExpression of Aspergillus terreus cis-aconitate decarboxylase in Aspergillus niger resulted in the production of a low concentration (0.05 g/L) of itaconic acid. Overexpression of codon-optimized genes for cis-aconitate decarboxylase, a mitochondrial transporter and a plasma membrane transporter in an oxaloacetate hydrolase and glucose oxidase deficient A. niger strain led to highly increased yields and itaconic acid production titers. At these higher production titers, the effect of the mitochondrial and plasma membrane transporters was much more pronounced, with levels being 5–8 times higher than previously described.ConclusionsItaconic acid can be produced in A. niger by the introduction of the A. terreus cis-aconitate decarboxylase encoding cadA gene. This results in a low itaconic acid production level, which can be increased by codon-optimization of the cadA gene for A. niger. A second crucial requirement for efficient production of itaconic acid is the expression of the A. terreus mttA gene, encoding a putative mitochondrial transporter. Expression of this transporter results in a twenty-fold increase in the secretion of itaconic acid. Expression of the A. terreus itaconic acid cluster consisting of the cadA gene, the mttA gene and the mfsA gene results in A. niger strains that produce over twenty five-fold higher levels of itaconic acid and show a twenty-fold increase in yield compared to a strain expressing only CadA.

Highlights

  • Aspergillus terreus is a natural producer of itaconic acid and is currently used to produce itaconic acid on an industrial scale

  • We show that the overexpression of the codon-optimized cadA, mitochondrial transporter (mttA) and mfsA genes in the oxaloacetate hydrolase- and glucose oxidase-deficient strain leads to increased yields and itaconic acid production titers

  • Expression of the A. terreus itaconic acid biosynthesis cluster in A. niger Based on our findings on the expression of the cadA in A. niger, we extended our studies by co-expressing the two putative transporter encoding genes flanking the cadA gene in the A. terreus genome

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Summary

Introduction

Aspergillus terreus is a natural producer of itaconic acid and is currently used to produce itaconic acid on an industrial scale. On the basis of this characteristic, itaconic acid can be used for the production of synthetic polymers [1] It can used as a bioactive component in agriculture and pharmacy, as a medicine [2] and as a starting compound in enzymatic conversions to form useful poly-functional building blocks [3]. For all of these reasons, itaconic acid has been designated by the U.S Department of Energy as one of the top twelve building-block chemicals that can van der Straat et al Microbial Cell Factories 2014, 13:11 http://www.microbialcellfactories.com/content/13/1/11 be produced from plant biomass sugars via a fermentative process [4]

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