Abstract

Increasing demand for the low-cost production of valuable proteins has stimulated development of novel expression systems. Many challenges faced by existing technology may be overcome by using unicellular microalgae as an expression platform due to their ability to be cultivated rapidly, inexpensively, and in large scale. Diatoms are a particularly productive type of unicellular algae showing promise as production organisms. Here, we report the development of an expression system in the diatom Thalassiosira pseudonana by expressing the protective IbpA DR2 antigen from Histophilus somni for the production of a vaccine against bovine respiratory disease. The utilization of diatoms with their typically silicified cell walls permitted development of silicon-responsive transcription elements to induce protein expression. Specifically, we demonstrate that transcription elements from the silicon transporter gene SIT1 are sufficient to drive high levels of IbpA DR2 expression during silicon limitation and growth arrest. These culture conditions eliminate the flux of cellular resources into cell division processes, yet do not limit protein expression. In addition to improving protein expression levels by molecular manipulations, yield was dramatically increased through cultivation enhancement including elevated light and CO2 supplementation. We substantially increased recombinant protein production over starting levels to 1.2% of the total sodium dodecyl sulfate-extractable protein in T. pseudonana, which was sufficient to conduct preliminary immunization trials in mice. Mice exposed to 5 μg of diatom-expressed DR2 in whole or sonicated cells (without protein purification) exhibited a modest immune response without the addition of adjuvant.

Highlights

  • The ability to produce valuable proteins has been developed in various organisms, including bacteria, yeast, baculovirus, mammalian cells, and plants

  • Development of a diatom-based expression system requires the identification of promoters with the ability to drive the production of high levels of recombinant protein

  • We report the development of a protein expression system in the silicified diatom T. pseudonana through the production of IbpA DR2 from H. somni

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Summary

Introduction

The ability to produce valuable proteins has been developed in various organisms, including bacteria, yeast, baculovirus, mammalian cells, and plants. Each system has useful traits and limitations that include the cost of growing expression organisms on rich or highly defined medium, maintenance of sterility, slow generation time, and in some cases a requirement to screen for potential pathogens. Single-celled algae are 10–100 times more productive than plants (Chisti 2007), have rapid generation times, and can be grown photosynthetically in simple medium without additional carbon, which reduces cost and potential contamination issues. Microalgae exhibit flexibility in growth mode, and certain species can be grown autotrophically, mixotrophically, or heterotrophically, cultivated outdoors, in enclosed photobioreactors, or using fermenter technology, to provide year-round production. Algae can be scaled up quickly from lab-scale cultivation to photobioreactors or acre-sized outdoor ponds, yielding large amounts of cheaper products in a short period of time.

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