Exploring reliability data

Abstract

AbstractDespite the recent revolution in statistical thinking and methodology. practical reliability analysis and assessment remains almost exclusively based on a black‐box approach employing parametric statistical techniques and significance tests. Such practice, which is largely automatic for the industrial practitioner, implicity involves a large number of physically unreasonable assumptions that in practice are rarely met. Extensive investigation of reliability source data indicates a variety of differing data structures, which contradict the assumptions implicit in the usual methodology. As well as these, lack of homogeneity in the data, due, for instance, to multiple failure modes or misdefinition of environment, is commonly overlooked by the standard methodology.In this paper we argue the case for exploring reliability data. The pattern revealed by such exploration of a data set provides intrinsic information which helps to reinforce and reinterpret the engineering knowledge about the physical nature of the technological system to which the data refers. Employed in this way, the data analyst and the reliability engineer are partners in an iterative process aimed towards the greater understanding of the system and the process of failure. Despite current standard practice, the authors believe it to be critical that the structure of data analysis must reflect the structure in the failure data. Although standard methodology provides an easy and repeatable analysis, the authors' experience indicates that it is rarely an appropriate one. It is ironic that whereas methods to analyse the data structures commonly found in reliability data have been available for some time, the insistence about the standard black‐box approach has prevented the identification of such ‘abnormal’ features in reliability data and the application of these approaches. We discuss simple graphical procedures to investigate the structure of reliability data, as well as more formal testing procedures which assist in decision‐making methodology. Partial reviews of such methods have appeared previously and a more detailed development of the exploration approach and of the appropriate analysis it implies will be dealt with elsewhere. Here, our aim is to argue the case for the reliability analyst to LOOK AT THE DATA. and to analyse it accordingly.