Abstract

Sintering of well-prepared briquetted mixtures in a shaft furnace is one of the possible methods of electric arc furnace dust (EAFD) utilization. Simultaneously, some metal oxides from exhaust gases can be separated. In this way, various metals are recovered, particularly zinc. As a result, zinc-free briquettes are produced with a high iron content, which can be used in the steelmaking process. This method is still being developed. In Ostrowiec Świetokrzyski, Poland, a prototype line of a new method for the reduction of zinc oxide in a shaft furnace with simultaneous sintering of briquettes was installed. The batch for the shaft furnace was actually briquetted in the roller press, which produces briquettes with a volume of 13 cm3. It may prove beneficial to reduce the size of the resulting briquettes, as a smaller size could prove more efficient in reducing zinc in the furnace. Decreasing the volume of the briquettes causes an increase in the power consumption in the drive system and brings an increase in the briquetting force, which occurred in the compaction zone. It could be harmful to the roller press construction. The aim of this article was to prove that decreasing the volume of briquettes of the EAFD mixtures had no negative effects on the roller press which was installed in the prototype line.

Highlights

  • One of the by-products of the steelmaking industry is electric arc furnace dust (EAFD) [1,2,3,4]

  • Steel scrap, which is commonly delivered to steel mills, is largely coated with zinc, due to the fact that zinc is being used when galvanizing sheets for car production and other steel products like cans, fences, roofing, etc. [8,9]

  • The method of EAF dust utilization consists of sintering of well-prepared briquetted mixtures in a shaft furnace and simultaneously separating metal oxides from the exhaust [17]

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Summary

Introduction

One of the by-products of the steelmaking industry is electric arc furnace dust (EAFD) [1,2,3,4]. Dust from electric arc furnaces contains an average of 30–40% zinc and around 20% iron. The method of EAF dust utilization consists of sintering of well-prepared briquetted mixtures in a shaft furnace and simultaneously separating metal oxides from the exhaust [17]. This method allows recovery of EAFD metals, zinc. Zinc-free briquettes are produced with high iron content These briquettes can be used in steelmaking

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