Experimentally Verified Transient Models of Data Center Crossflow Heat Exchangers

Abstract

Heat exchangers are key components that are commonly used in data center cooling systems. Rear door heat exchangers, in-row coolers, overhead coolers and fully contained cabinets are some examples of liquid and hybrid cooling systems used in data centers. A liquid to liquid heat exchanger is one of the main components of the Coolant Distribution Unit (CDU), which supplies chilled water to the heat exchangers mentioned above. Computer Room Air Conditioner (CRAC) units also consist of liquid to air cross flow heat exchangers. Optimizing the energy use and the reliability of IT equipment in data centers requires Computational Fluid Dynamics (CFD) tools that can accurately model data centers for both the steady state and dynamic operations. Typically, data centers operate in dynamic conditions due to workload allocations that change both spatially and temporally. Additional dynamic situations may also arise due to failures in the thermal management and electrical distribution systems. In the computational simulation, individual component models, such as transient heat exchanger models, are therefore needed. It is also important to develop simple, yet accurate, compact models for components, such as heat exchangers, to reduce the computational time without decreasing simulation accuracy. In this study, a method for modeling compact transient heat exchangers using CFD code is presented. The method describes an approach for installing thermal dynamic heat exchanger models in CFD codes. The transient effectiveness concept and model are used in the development of the methodology. Heat exchanger CFD compact models are developed and tested by comparing them with full thermal dynamic models, and also with experimental measurements. The transient responses of the CFD model are presented for step and ramp change in flow rates of the hot and cold fluids, as well as step, ramp, and exponential variation in the inlet temperature. Finally, some practical dynamic scenarios involving IBM buffer liquid to liquid heat exchanger, rear door heat exchanger, and CRAC unit, are parametrically modeled to test the developed methodology. It is shown that the compact heat exchanger model can be used to successfully predict dynamic scenarios in typical data centers.