Experimental verification of predicted capability of a wind turbine drivetrain test bench to replicate dynamic loads onto multi-megawatt nacelles

Abstract

A total of 27 test profiles from the IEC 61400-1 design load cases were tested using a 7.5-MW wind turbine drivetrain test bench and two multi-megawatt wind turbine drivetrains. Each test profile consisted of simultaneous vertical, lateral, and longitudinal forces, yawing and nodding bending moment, and rotational speed. These test-bench inputs were compared with the forces, bending moments, and speed that were applied to the wind turbine drivetrains to quantify the test-bench tracking error. This tracking error was quantified for a range of ramp-rate limits of the yawing and nodding bending moments. The experimental results were compared with predictions from an evaluation method for the capability of wind turbine drivetrain test benches to replicate dynamic loads. The method’s predictive capability was found to be sufficient for the goal of early screening and its formulation is applicable to any wind turbine drivetrain test bench and drivetrain design.