Abstract

Vertical penetration of steel pipes with a diameter of 530-1420 mm and to 100-150 m long in soil requires high blow energy (10-100 kJ). Design of the percussion machines using the available pneumatic hammers is constrained due to the high flow rate of an energy source required. It is of the current concern to design an air-driven percussive tool capable to ensure high blow energy at low flow rate of compressed air. This study describes the testing data of a breadboard model of a new gravity pneumatic hammer. The operating mode of the model hammer is studied, and the blow energies, blow frequencies and compressed air flow rates are evaluated as functions of air pressure in the main line. The tests proved stability of cycling operation of the model tool at the high blow energy and low flow rate of the energy source at the main line pressure of 0.36-0.77 MPa. Using the dynamic similarity criteria, the standard sizes of heavy pneumatic hammers are developed, their blow energy and air flow rate are determined, and the efficiency is evaluated.

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