Experimental Validation of a Mesh-to-Mesh Magnetic Force Projection for e-NVH Simulation

Abstract

This article discusses the use of simulation for analyzing the vibro-acoustic behavior of radial flux electrical machines under magnetic forces. Numerical simulation enables a systematic investigation of electromagnetic Noise, Vibration and Harshness (e-NVH) issues, but requires accurate modeling and this despite manufacturing uncertainties. Experimental validation is a necessary step to setup a multiphysic virtual prototyping e-NVH workflow. In particular, a key point is the magneto-mechanical coupling. In this study, the Virtual Work Principle (VWP) is used for magnetic force calculation. The goal is to propose an accurate e-NVH model applied to a 12s10p radial flux electrical machine using a mesh-to-mesh projection. This e-NVH model enables to understand the origin of the noisiest orders along the whole speed range of the machine. Differences between simulation and experiments are discussed thanks to the modal participation factor of specific harmonics. Mesh-to-mesh projection results are compared to those obtained by using lumped tooth force, highlighting the contribution of the tooth tip moment to the vibration. Finally, the tooth modulation effect is discussed in the light of these results.