Experimental study on wear failure of spindle hook teeth of cotton picker

Abstract

Introduction: The wear failure of spindle will lead to a decrease in cotton harvesting rate of the cotton picker during field operation and serious wastage.Method: Three types of spindle samples at different installation positions and working areas were obtained through field experiments to explore the wear failure law of spindle hook teeth of cotton picker during field operation. Hardness of hook tooth coating and substrate of spindles were tested, surface and cross-section microstructure of the spindle hook teeth were characterized, and wear area and width of the spindle hook teeth were extracted.Results: Results showed that the hardness of the hook tooth coating is evidently higher than that of the substrate; the average coating hardness of the No. 3 spindle hook teeth reaches the maximum at 1033.6 HV0.1; defects, such as microcracks and micropores, exist in the coating of the three types of spindle hook teeth; and the thickness of the coating is between 70 and 130 μm. The wear area of spindle hook tooth changes exponentially and the wear width changes linearly with the increase of field operation area at the same installation position. The wear area and width of the spindle hook teeth gradually increase with the decrease of the installation height and the wear change of the hook teeth is negatively correlated with the installation height in the same field operation area.Discussion: The wear failure of spindle hook tooth is mainly caused by abrasive, fatigue, and oxidation wear. The results of this study can provide a reference for improving the wear resistance of spindle hook teeth.