Abstract

As large-scale rotating machines develop toward high rotating speed and high power–weight ratio, skidding damage has become one of the major initial failure modes of cylindrical roller bearings. Therefore, understanding the skidding damage law is an effective way to ensure the safety of machines supported by cylindrical roller bearings. To realize the skidding damage, a high-speed rolling bearing test rig that can simulate the actual operating conditions of aviation bearings was used in this paper, and the skidding damage dynamic behaviors of cylindrical roller bearings were investigated. In addition, to ensure the accuracy of the obtained skidding damage mechanism, the cylindrical roller bearing was carefully inspected by microscopic analysis when the skidding damage occurred. Out results show that instantaneous increases in friction torque, vibration acceleration, and temperature are clearly observed when the skidding damage occurs in the cylindrical roller bearing. Furthermore, under the conditions of inadequate lubrication and light load, the critical speed of skidding damage is rather low. The major wear mechanisms of skidding damage include oxidation wear, abrasive wear, and delamination wear. The white layers are found locally in the inner ring and rollers under the actions of friction heat and shear force.

Highlights

  • As an important support of large-scale rotating machines, the performance and reliability of cylindrical roller bearings directly affect the safe performance of the machines

  • The centrifugal force on the roller makes it move away from the inner ring to the outer when the bearing runs at high speed, which causes the decrease of the dragging force of the oil film between the roller and inner ring and lead to the slip

  • The slip will aggravate the friction between the roller and inner ring, and the internal friction heat of the bearing increases dramatically

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Summary

Introduction

As an important support of large-scale rotating machines, the performance and reliability of cylindrical roller bearings directly affect the safe performance of the machines. Selvaraj et al [14] investigated the effects of operating parameters, including radial load, viscosity of lubricating oil, speed, the number of rollers, and the temperature of bearing on the cage slip by a self-made test machine. Cocks et al [18] studied the effects of the rolling speed, sliding speed, oil flow rate, ambient temperature, rate of increase in load, and ball surface roughness on the smearing damage of a rolling bearing with a two-ball sliding tester They found that an elastohydrodynamic film of lubricant plays a major role in determining the load when the smearing damage occurred. The skidding damage of cylindrical roller bearings was investigated by a high-speed rolling bearing test rig, which could simulate the actual working conditions of the bearing.

Experimental
Methods
Realization of the Skidding Damage
Slipping
Slipping Dynamic Behavior of the Cylindrical Roller Bearing
Skidding Damage Dynamic Behavior of the Cylindrical Roller Bearing
Schematic
Microscopic Analysis of the Skidding Damage
Conclusions
Full Text
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