Abstract

A new experimental method on simulating the combined action of cavitation erosion and abrasion was proposed to investigate the erosion mechanism of overflow structure induced by the said processes. An automatic sand mixing device was invented for high-pressure and high-speed flow based on the characteristics of Venturi cavitation generator and hydraulic Bernoulli principle. The experimental system for the combined action of cavitation erosion and abrasion was designed and constructed, and high-speed sand mixing flow only appeared in the test section. A series of tests on the combined and single action of cavitation erosion and abrasion on hydraulic concrete and cement was carried out by using the invented experimental device. Results show that the wear of concrete surface exhibited the combined characteristics of cavitation erosion and abrasion under their joint action. The damage degree of concrete surface under the combined action was more severe than that under a single action. The mass loss of concrete under the combined action was higher than sum of mass losses of concrete under two single actions. The promotion and enhancement between cavitation erosion and abrasion existed in high-speed sand mixing flow. A power exponential relationship was observed between erosion mass loss and flow speed, and the velocity indexes approximated 4.5. Small and light sand particles easily follow water flow. Thus, the strong coupling effect of cavitation erosion and abrasion resulted from the presence of small sand particles. Given the different mechanisms of cavitation erosion and abrasion, presenting the skeleton structure formed by cavitation erosion was notably difficult under the action of abrasion. Meanwhile, abrasion wear easily occurred under the impact of cavitation erosion, and this result is due to the mechanism of the combined action of both processes.

Highlights

  • Erosion on the overflow surface of discharge structure commonly occurs due to cavitation and abrasion at high speed flow

  • The automatic sand mixing device was invented for high-pressure and high-speed flow based on the characteristics of Venturi cavitation generator and hydraulic Bernoulli principle

  • (a) Before test (b) After abrasion only (c) After cavitation erosion only (d) After the combined action of cavitation erosion and abrasion system for the combined action of cavitation erosion and abrasion was designed and constructed, and high-speed sand mixing flow only appeared in the test section

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Summary

Introduction

Erosion on the overflow surface of discharge structure commonly occurs due to cavitation and abrasion at high speed flow. The overflow surface of hydraulic engineering structure is impacted by the combined action of abrasion and cavitation erosion at high-speed sand mixing flow. The specimen set in the enlarged section behind the throat was impacted by the double effect of cavitation erosion and abrasion at high-speed sand mixing flow. For comparison with the effect of combined action, another specimen was set at the bottom of the test section, and it was impacted by abrasion of the sand mixing flow alone. The new experimental device for the combined action of cavitation erosion and abrasion was set in the highpressure and high-speed test system (Fig. 4). The test results show that wear appeared on the concrete surface under the impact of high-speed sand mixing flow. Abrasion is mainly caused by friction and cutting of sand, resulting in uniform wear on the concrete surface and a directional corrugated groove

14 Combined action of cavitation erosion and abrasion abrasion action only
Mechanism of Coupling Effect of Cavitation Erosion and Abrasion
Findings
Conclusions
Full Text
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