Abstract
This Effects of cutting angle of conical picks affecting on rock breaking capacity was researched to calculate the low construction efficiency of the conical picks at hard rock cutting. Firstly, according to the construction situation of the conical picks, the rotary milling test bench of rock was built. Secondly, the physical and mechanical properties of four kinds of rocks (blue sandstone, red sandstone, limestone, granite.) were measured, and the brittleness index of the four kinds of rocks was calculated. Finally, four kinds of rocks were tested at six cutting angles, respectively. The results of the experiments indicate that the radial force is the largest, the tangential fore is the second, and the lateral force is the smallest in the three-axis of the pick against the four rocks over 50MPa. With the increase of the rock compressive strength, the ratio of radial force to tangential force increases gradually. Therefore, more down-force of machine is needed to improve the impact penetration ability of the pick. Taking milling resistance and specific energy consumption as index, the cutting angle of 63 for the green sandstone and red sandstone, and the cutting angle of 58 for the limestone and granite are helpful to improve the operation efficiency of the whole machine.
Highlights
Conical picks are the main milling tools for many rotary milling engineering machinery equipment such as shearer drums, roadheader cutting head, and milling wheels of double-wheel trench cutter
Through a large number of rock milling experiments, it is of practical significance to study the influence of cutting angle of pick on the rock breaking ability of different kinds of rock
Evans [2] first proposed and proved the tangential force prediction formula acting on the pick
Summary
Conical picks are the main milling tools for many rotary milling engineering machinery equipment such as shearer drums, roadheader cutting head, and milling wheels of double-wheel trench cutter. Through a large number of rock milling experiments, it is of practical significance to study the influence of cutting angle of pick on the rock breaking ability of different kinds of rock. YURDAKUL M [4] studied the effects of compressive strength, flexural strength, and point load strength on the specific energy consumption of cutting based on a large number of experiments. Wang Xiang [9] studied the effects of related angle parameters on cutting force and specific energy consumption based on straight-line cutting experiments. The effect of the cutting angle and the cutting ratio on the specific energy consumption of the cutting is studied, and the data support is improved to guide the power matching of the whole product, thereby improving the rock breaking ability of the cutting and the working efficiency of the whole
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