Experimental study on leakage and wear characteristics of C/C composite finger seal

Abstract

Purpose The carbon/carbon (C/C) composite finger seal experiment was performed on a high-speed seal tester. The purpose of this paper is to investigate the leakage and wear characteristics of C/C composite finger seal under various operating conditions. Design/methodology/approach Static, dynamic, endurance and post endurance tests were carried out. For static and performance tests, the pressure differential changed from 0.1 to 0.6 MPa and the rotor speed varied from 1,000 to 9,000 r/min. Two endurance tests were conducted for 4 h, with each mounting two finger seals. The seal leakage was monitored by mass flowmeters, and the wear depth was measured and calculated by using three-dimensional profilometer. Findings Results showed that the seal leakage increases with pressure differential but decreases with rotor speed. Leakage rate is lower when speed is decelerated than that with the speed stepped up. During a time history, material removal caused by wear has significant influence on leakage data causing higher leakage than the results before endurance test. Particular interest is that the uneven wear characteristic on finger foot bottom was firstly revealed, showing severe wear in foot heel area than that in foot toe. Originality/value This study could provide experimental guidance for finger seal designers. Additionally, the uneven wear characteristic of finger foot was firstly revealed, which showed the necessity of further theoretical research on finger seal wear.