Experimental study on influence of shielding gas pressure on the quality of pulsed laser welding of thin walled T91 steel clad tube with end plug

Abstract

Fabrication of metal fuel pins for test irradiation in fast breeder test reactor requires welding of thin wall clad tube with solid end plug of modified 9Cr-1Mo steel material under high pressure helium atmosphere. Autogenous pulsed Gas Tungsten Arc Welding [GTAW] technique is currently used for end cap welding of metal fuel pins inside the glove box. Pulsed laser welding of end plug with clad tube of modified 9Cr-1Mo steel material under inert atmosphere at 1.2 bar gas pressure is under development.Pulsed laser beam welding [PLBW] is considered as alternate welding technique to replace the pulsed tungsten inert gas welding.In the current study the influence of shielding gas pressure on the weld joint characteristics like depth of penetration, bead width, and heat affected zone were investigated to optimize laser welding parameters. Initially experiments were conducted under helium gas at atmosphere pressure to optimize the process parameters to obtain the desired depth of penetration and then repeated the experiment with the optimized parameters at 0.5 bar pressure to study the effect of shielding gas pressure. Laser beam welding parameters like peak power − 1800 to 2400 W, pulse frequency – 5 to 8 Hz and pulse duration – 6 to 10 ms were varied during welding sample coupons. Welded sample coupons were subjected to various NDT techniques and subsequently metallographic examination was carried out to measure the bead width, depth of penetration and delta ferrite distribution in the weld metal. Laser beam welding parameters were optimized at atmosphere pressure to meet the stringent acceptance criteria. Further study was carried out under helium gas atmosphere at 0.5 bar using optimized welding parameters and it reveals that the drastic reduction in heat input due to laser beam attenuation and absorption by quartz window.