Experimental study on dust removal optimization of shearer external spray in air velocity

Abstract

In order to clarify the influence of air velocity on the atomization effect of shearer external spray and optimize dust suppression performance, the dust removal experiment was carried out by utilizing the self-designed external spray experiment platform. The effect of three kinds of air velocity on the atomization effect of main spray parameters was investigated to clarify the influence of air velocity on the atomization effect of shearer external spray and optimize dust suppression performance. The results showed that the influence of air velocity on droplet size and distribution width of the droplet size was slightly less than the spray pressure. The average diameter of the droplet was 54.211 μm, and the particle size distribution of the droplet was more uniform and concentrated when air velocity was 2 m/s, the pressure was 5 MPa and nozzle diameter was 1.0 mm. When the air velocity was less than 2 m/s and the spray pressure was 3–5 MPa, the atomization effect was better by using 1.0 or 1.2 mm diameter nozzle. Through on-site applications and optimization, the leeward total dust removal efficiency of the shearer can reach 79.43%, and the maximum increase range can reach 18.51 percentage points. The respiratory dust removal efficiency of the shearer can reach 87.45%, and the maximum increase range can reach 11.87 percentage points.