Abstract
The plate of a pultruded fiber-reinforced polymer or fiber-reinforced plastic (FRP) profile produced via a pultrusion process is likely to undergo local buckling and cracking along the fiber direction under an external load. In this study, we constructed a pultruded glass-fiber-reinforced polymer-light wood composite (PGWC) profile to explore its mechanical performance. A rectangular cross-sectional PGWC profile was fabricated with a paulownia wood core, alkali-free glass fiber filaments, and unsaturated phthalate resin. Three-point bending and short column axial compression tests were conducted. Then, the stress calculation for the PGWC profile in the bending and axial compression tests was performed using the Timoshenko beam theory and the composite component analysis method to derive the flexural and axial compression rigidity of the profile during the elastic stress stage. The flexural capacity for this type of PGWC profile is 3.3-fold the sum of the flexural capacities of the wood core and the glass-fiber-reinforced polymer (GFRP) shell. The equivalent flexural rigidity is 1.5-fold the summed flexural rigidity of the wood core and GFRP shell. The maximum axial compressive bearing capacity for this type of PGWC profile can reach 1.79-fold the sum of those of the wood core and GFRP shell, and its elastic flexural rigidity is 1.2-fold the sum of their rigidities. These results indicate that in PGWC profiles, GFRP and wood materials have a positive combined effect. This study produced a pultruded composite material product with excellent mechanical performance for application in structures that require a large bearing capacity.
Highlights
Pultrusion technology is a continuous manufacturing process for the production of constant cross-sectional composite profiles
Unsaturated polyester resin, alkali-free glass fibers, and paulownia wood were used as raw materials in the pultrusion process to manufacture the polymer-light wood composite (PGWC) profiles investigated in this study
Three-point bending tests and axial compression tests were conducted on the PGWC profiles, and the results were compared with the results for specimens of the paulownia wood core material and specimens of hollow pultruded glass-fiber-reinforced polymer (GFRP) hollow profiles to obtain the basic bending and axial compression properties of this new composite component
Summary
Pultrusion technology is a continuous manufacturing process for the production of constant cross-sectional composite profiles. These results indicate that the GFRP and the wood core in a PGWC profile jointly sustained the load, thereby achieving an excellent combined performance compared with that of either single material.
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