Abstract

AbstractIn recent years, joint types in railway superstructure have shifted to continuous welded rails (CWRs), which can be constructed by various welding techniques to form uninterrupted rails several kilometres long. Because of the numerous advantages of this method, CWR systems are highly preferred today for the construction of new railway lines. The increase in the number of trains in operation is inducing fatigue damages, linking to life‐threatening risks in the rails as well as in trains' wheels and axles. In this study, CWR specimens formed by the flash butt‐welding process are investigated. Specimens extracted from rail sections are subjected to four‐point bending fatigue tests to establish S–N curves under various loading levels. The surfaces of those specimens which fail are then investigated in detail in order to determine the initiation points of the failures. The findings provide experimental data on the dynamic life cycle of CWR and identify the failure mechanism of the CWR system.

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