Experimental study of a novel strategy to construct the battery thermal management module by using tubular phase change material units

Abstract

For the thermal management of cylindrical power battery module, the classical cuboid-like phase change material (PCM) module still remains problematic, because the bulky structure remarkably decreases the energy density and secondary heat-dissipation capability of the battery module. Here a novel strategy to construct the PCM module was proposed by substituting the bulky cuboid PCM module with tubular PCM units. Compared to the classical cuboid module, the assembled tubular PCM module confers numerous naturally-formed channels for air flow, an enlarged outer surface area for secondary heat dissipation, and a greatly reduced module weight. As a result, the tubular PCM module demonstrates a superior heat-dissipation performance for cylindrical power batteries. For example, with forced air convection, the temperature and temperature difference can be controlled below 47.2 and 1.0 °C respectively under an extreme working environment, i.e., 10 charge and discharge cycles at a high environment temperature of 40 °C. More importantly, this novel strategy also benefits the flexible assembling and maintenance of the modules, and saves 54% of the PCM amount, thus increasing the energy density of the battery module from 75.5 to 94.4 Wh kg−1.