Experimental study of a novel in-tube spray evaporative condenser for geothermal power generation

Abstract

To enhance the efficiency of medium to low-temperature geothermal power systems, we designed a novel in-tube spray evaporative condenser. Experimental setups for single-tube heat exchange were devised, examining both water-water and working fluid-water configurations. The study analyzed the impact of air volume and hot water flow rate on heat transfer. Economic comparisons were made in laboratory conditions among the novel evaporative condenser, traditional evaporative condenser, water-cooled condenser, and air-cooled condenser. Results indicated: (1) The novel evaporative condenser exhibited 1.5–1.7 times higher heat flux density and 2.0–2.7 times higher mass transfer coefficient, indicating superior heat transfer performance compared to the traditional one. (2) Variations in hot water flow rate within a certain range had minimal impact on condenser performance when the condenser size was constant, providing valuable insights for condenser selection and structural design. (3) Both total power and water consumption of the novel evaporative condenser were lower than the other three types. Its daily operating cost was approximately 3/4 of the traditional evaporative condenser, 1/2 of the air-cooled condenser, and 1/4 of the water-cooled condenser, demonstrating superior economic feasibility.