Experimental study and numerical simulation of urea-assisted SAGD in developing exra-heavy oil reservoirs

Abstract

Laboratory experiments and pilot applications have proved that urea is an efficient agent to enhance heavy oil recovery. Numerous studies have been conducted to investigate the mechanisms of urea co-injection process in steam flooding or cyclic steam stimulation. However, investigations of applying urea in steam assisted gravity drainage (SAGD) process are rarely published. The mechanism of enhanced oil recovery in the urea assisted SAGD process has not been fully understood. Laboratory experiments and numerical simulations were conducted to study the decomposition rate of urea, the effect of urea decomposition products on reservoirs and pipelines, and the distribution of effective decomposition products of urea in the steam chamber at conditions of different concentrations, temperatures, and injection rates. The results show that the solubility of the effective urea decomposition products affects their distribution in the formation because of the huge difference between the solubility in oil and water. In SAGD process, urea cannot be completely decomposed and will produce solid decomposition products, which could block the reservoir pores and production pipelines in certain conditions. Moreover, numerical simulation indicates that the use of low-concentration urea injection in SAGD can effectively enhance oil recovery and oil production rate, while high-concentration urea can reduce the oil recovery and oil production rate. In addition, it was proved that CO2 mainly exists at the edge of the steam chamber and NH3 is distributed in the irreducible water near the well-bore. CO2 is more effective than NH3 for enhancing oil recovery in urea assisted SAGD. Studies indicate that urea co-injection is a feasible method for enhancing oil recovery in the SAGD process.