Experimental study and numerical simulation of the effect of different fiber types on the basic mechanical properties of shotcrete

Abstract

This study analyzed the enhancement effects and mechanisms of steel, glass, and polypropylene fibers on the mechanical properties of concrete, aiming to guide the selection of suitable fiber types and dosages for shotcrete projects. Through laboratory tests, numerical simulations, and field experiments, it investigated the enhancement laws of flexural and compressive strengths of concrete with different dosages of these three fibers. Results showed: (1) After 28 days of curing, flexural strength peaked with 2.0% steel, 1.5% glass, and 2.0% polypropylene fibers, increasing by 118.6%, 42.86%, and 138.6%, respectively, over plain concrete. Compressive strength increased by 2.13%, 10%, and 18.3% at optimal dosages of 0.5%, 1.0%, and 2.0% for steel, glass, and polypropylene fibers. Fiber effects on compressive strength were less significant than on flexural strength, with polypropylene fibers outperforming the others. (2) Based on ABAQUS numerical simulations, microscopic analysis indicates that fibers, due to their high yield capacity, enhance the connections between concrete elements, reduce stress concentration, and improve the mechanical properties of concrete. (3) For shotcrete, 2.0% polypropylene fibers were preferred due to high flexural strength and reduced agglomeration. (4) The optimal dosage was applied to a mine’s wet shotcrete support, effectively controlling tunnel deformation. These findings provide practical guidance for shotcrete applications.