Experimental studies on fillet weldment joints by artisans in Ghana’s Western Region

Abstract

Constant progress, demand in the manufacturing of mechanisms parts, and the ability to join parts together is another critical aspect of manufacturing for assemblers. Joining methods plays a significant role and welding must be constantly improved, experimented with, and upgraded due to its increasing use in all aspects of manufacturing. The quality of a weld joint is highly dependent on the process parameter. Welds are examined to ensure that they meet specifications through various experimental processes ranging from computational networks, evolutionary algorithms, non-destructive testing (NDT) and destructive testing (DE) to ascertain the quality of joints. The main objective of the study was to ascertain the quality of welded joints through non-destructive evaluation (NDE). To achieve this goal, an experimental method of four (4) NDE methods were employed to evaluate the quality of weldment joints on a mild steel material joined using manual metal arc welding (MMAW) process in selected fabrication shops in Takoradi-Kokompe, Ghana. Steel specimens were prepared and taken to the artisans to be created into corner joints using the fillet method. The specimens were tested using non-destructive testing techniques. The results on the welded joints were evaluated using the AWS D1.1 code of acceptance for structural steels. The results revealed that all welded joints from fabricators failed to meet the AWS D1.1:2000 acceptance criteria and, thus, had to be rejected. The results implies that through the artisans have worked for many years in the welding trade, their lack of competence and skills in the selection of right input welding parameters contributed to the results. The results implies that, the finished artefacts may look fine but internal structures may contribute to future failure of the fabricated artefacts.