Abstract

Abstract Compared with large size foam, pressure microfoam has the characteristics of a good pipeline transportation stability, good jet orientation, strong impact force, and strong ability to capture fine dust, which is more suitable for dust removal. The traditional foam preparation device has the disadvantages of high-pressure loss, poor foaming effect, and foam uniformity. To overcome the above shortcomings, the annular air supply vertical foam preparation device was proposed in the article. The foaming cylinder of the device adopts a vertical design to avoid the influence of uneven distribution of foam caused by gravity; the spiral nozzle is used to evenly spray the foaming liquid on the foaming mesh to increase the contact area between foam and airflow. The stainless steel wire mesh and cotton wire mesh are adopted to improve the reliability and durability of concave foaming mesh. The performance of the new device was obtained by the self-built experimental system. Finally, the field test shows that the conditions of the heading face could fully meet the requirements of the device for pressure water and compressed air, and the produced pressure microfoam can effectively control dust.

Highlights

  • The water-based two-phase foam has the characteristics of large dust receiving area, good adsorption dust performance, and strong ability to wet dust

  • Compared with large size foam, pressure microfoam has the characteristics of a good pipeline transportation stability, good jet orientation, strong impact force, and strong ability to capture fine dust, which is more suitable for dust removal [8–11]

  • The foaming cylinder of the device adopts a vertical design to avoid the influence of uneven distribution of foam caused by gravity; the spiral nozzle is used to evenly spray the foaming liquid on the foaming mesh to increase the contact area between foam and airflow

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Summary

Structure and design principle of the novel foam preparation device

The foaming cylinder of the device adopts a vertical design to avoid the influence of uneven distribution of foam caused by gravity; the spiral nozzle is used to evenly spray the foaming liquid on the foaming mesh to increase the contact area between foam and airflow. Foaming mesh, the foam outlet, the foaming liquid spiral nozzle, and annular air supply chamber. When the device is working, the foaming liquid is sprayed evenly to the foaming mesh through the spiral nozzle, forming a liquid film on the mesh surface. The compressed air enters the foaming cylinder from the two small air inlets. Driven by the upstream pressure, the foam is transported to the downstream spraying device through the foam

Foam preparation device
Effect of foaming liquid flow rate on foaming performance
Effect of foaming agent addition ratio on foam amount and expansion ratio
Effect of outlet pressure on air pressure and foam amount
Field test
Findings
Conclusion
Full Text
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