Abstract

In the automobile sector, pistons are anodized on the crown, on ring grooves, and also on skirts to improve its wear resistance and corrosion resistance properties. In this work, we have carried out crown anodizing along with skirt anodizing simultaneously to study the wear resistance of anodized samples. The surfaces are anodized with three different processes such as soft anodizing, hard anodizing, and microarc oxidation (MAO) or well known as plasma arc oxidation (PAO). All the three processes differ in their respective procedures. The hardness value and microstructure of all the samples were tested to find wear resistance values and the effect of coatings on the samples. In wear testing, piston samples are rubbed on cast iron to denote its wear resistance based on weight loss per unit time. Reciprocating wear testing is also carried out on every sample for testing their wear resistance value.

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