Experimental investigation on the flow transition in different pin-fin arranged microchannels

Abstract

The flow characteristics of water through the in-line and staggered pin-fin microchannels with length of 25 mm, width of 2.4 mm and height of 0.11 mm were studied experimentally. The flow transition was identified as a sudden increasing slope in both pressure drop versus mass flow rate curve and friction factor versus Reynolds number curve for in-line pin-fin microchannels, but it did not occur for staggered pin-fin microchannels. The effect of pin-fin arrangements on the flow transition was not reported in the previous literature. With the aid of microparticle image velocimetry (Micro-PIV) technology, the streamlines, velocity fields and velocity fluctuation fields of flow through the pin-fin microchannels were captured to explain the flow transition, and the effect of pin-fin arrangements on the flow transition was analyzed for the first time. It was found that at the critical Reynolds number where the flow transition occurred for the in-line pin-fin microchannels, the steady double-vortex wake flow changed to the unsteady vortex-shedding wake flow. The occurrence of vortex shedding caused an obvious change in main stream from straight flow to wavy flow and further induced significant increases of transversal velocity and velocity fluctuations, which induced strong flow disturbance in transversal directions and large additional pressure drop, and finally caused the flow transition in the in-line pin-fin microchannels. For the staggered pin-fin microchannels, the main stream through the pin-fin arrays was found to be already the wavy flow before the vortex shedding. Thus, the transversal velocity and velocity fluctuations induced by the vortex shedding were relatively small, and therefore, the flow transition with an abrupt pressure drop increase was not observed in the staggered pin-fin microchannels.