Experimental investigation on operating light-duty diesel engine using ethanol–gasoline blends in a homogeneous charge compression ignition combustion mode

Abstract

The advanced diesel combustion mode of homogeneous charge compression ignition (HCCI) provides simultaneous lessening of soot and oxides of nitrogen (NOx) emissions. However, HCCI operations with low volatility and high reactivity diesel fuel require energy-intensive vaporizers and suffer from a restricted operating load range. In this work, high volatility, and low reactivity ethanol–gasoline blends were utilized as fuels in a port fuel injected light-duty diesel engine operated in HCCI mode to address this limitation. To study the effect of adding ethanol to the test fuels, its content was progressively increased from 10% to 60% by simultaneously reducing the gasoline content. 6% of an ignition improver, 2-ethylhexyl nitrate (2-EHN), was added to test fuels to attain stable HCCI combustion in the test engine at lower engine loads. A combined experimental and statistical approach was followed to characterize the HCCI engine combustion, performance and emissions. The impact of independent operating factors of ethanol–gasoline fuel blend composition and engine load on the various response parameters was estimated using multi-regression models developed based on the response surface method (RSM). The optimization of engine parameters was performed using the desirability approach of RSM to maximize performance and minimize emissions. The engine operating load range was extended from 23% (1.22 bar BMEP) to 86% (4.63 bar BMEP) with ethanol–gasoline–2-EHN-fuelled HCCI, which was a substantial improvement over the achievable load range only up to 38% (2.02 bar BMEP) with diesel-fuelled HCCI. All the multi-regression models developed were statistically significant at a 95% confidence level. The results showed that the indicated thermal efficiency improved, and soot and NOx emissions reduced with increased ethanol content in the test fuels. The test engine showed optimal working conditions when operated using 49% ethanol in the test fuels at 75% engine load. To benchmark the HCCI engine performance under optimal operating conditions, it was compared with conventional diesel combustion at 75% engine load. The NOx and soot emissions decreased by 76% and 98%, respectively, while indicated thermal efficiency increased by 20% for HCCI than conventional mode. The optimal fuel reactivity was determined at various engine loads by using the model equation developed for combustion phasing. According to the findings of this study, the fuel management strategy of using ethanol and gasoline blends is a viable method to enhance the performance and emission metrics of HCCI engines.