Experimental investigation of two-phase closed thermosyphon used in heavy duty extrusion pelleting line

Abstract

Efficient cooling system is an essential part of heavy duty extrusion pelleting line which plays an important role in production engineering of megaton polyolefin. In this paper, a new cooling system based on two-phase closed thermosyphon (TPCT) used in heavy duty extrusion pelleting line was presented. Comparative experimental results show that thermal performance of TPCT is more efficient, and the temperature uniformity is much better than traditional extruder (similar to coiled heat exchanger) in preheating process and extrusion reaction process. The effects of different operation conditions: filling ratio (0.2, 0.35, 0.5, 0.65 and 0.8), flow rate of cooling water (120L/h, 180L/h, 240L/h, 300L/h and 360L/h) and heating power (7kW, 9kW and 11kW) on thermal characteristics were experimental investigated, respectively. The results show that temperature of barrel inner wall increased significantly as filling ratio increased and evaporator appeared dry out when filling ratio is 0.2. The flow rate of cooling water affected the condenser section obviously, but had little influence on evaporation section. With increase of heating power, the start-up time decreases and the heat transfer coefficient increased. An ideal cooling scheme was concluded: the liquid filling ratio was 0.35, the cooling water flow rate was 180L/h and the heating power was 11kW when working medium was water.