Experimental investigation of integrated CO2 capture and conversion to syngas via calcium looping coupled with dry reforming of CH4

Abstract

Calcium looping integrated with dry reforming of CH4 is a promising strategy for CO2 capture and in situ conversion to syngas. This intensified process is usually conducted with bifunctional materials that combine CO2 capture (CaO) and catalytic (Ni) active sites. Herein, the integrated calcium looping/dry reforming process was examined by investigating various bifunctional materials and operating conditions. The Ni loading of materials affected the interaction between active and inert phases, while adding a CaZrO3 promoter enhanced the CO2 capture and catalytic activities and the resistance toward sintering. Conducting experiments with a fluidized bed reactor (700 °C, 3% CH4 in feed) led to nearly complete CH4 conversion and ∼52% utilization of captured CO2 toward syngas production with steady H2/CO ratio close to unity. Temperature comprised a decisive parameter, with low values enabling high degrees of CO2 conversion up to ∼80%. The increase of CH4 concentration in the gas feedstock enhanced the rate of calcination and the conversion of CO2 over its desorption in the gas phase. Co-feeding O2 with CH4 was proposed to mitigate the energy demand, which reduced the reforming selectivity for the partial oxidation reaction and increased the H2/CO ratio of syngas.