Experimental investigation of combined electromagnetic heating and solvent-assisted gravity drainage for heavy oil recovery

Abstract

Electromagnetic (EM) heating holds a significant potential for recovering heavy oil and bitumen since it can reduce carbon emission and avoid excessive water usage, and is applicable for water hostile reservoirs. Combining solvent injection with EM heating might further reduce the energy intensity of the process. The merits of using solvent in EM heating include diluting heavy oil and thereby increasing its mobility, serving as a heat carrier by reinforcing heat convection in porous media and facilitating gravity drainage by forming a vapor chamber. In this study, we design a new experimental setup that can be used to examine the performance of combined EM heating and solvent-assisted gravity drainage for heavy oil recovery. With such experimental setup, we conduct a series of laboratory experiments to investigate the performances and mechanisms of combined EM heating and solvent-assisted gravity drainage for heavy oil recovery.During experiments, sand pack samples contained in Buchner filter funnel are placed in a microwave oven. Solvent injection can be initiated together with EM heating to simulate this hybrid process. Temperatures of the sand pack and oil recoveries are simultaneously recorded. We investigate the effects of influential factors on the process performances, including EM heating power, initial water saturation, solvent types (n-hexane and n-octane), and combination strategies of EM heating and solvent injection (simultaneous or alternate means). Experimental results show that combined EM heating and solvent-assisted gravity drainage could effectively enhance heavy oil recovery; the recovery factors of EM heating only, alternate EM heating and n-hexane injection, and alternate EM heating and n-octane injection are 12.37%, 61.18%, and, 83.59%, respectively. Moderate initial water saturation increases the heating speed and provides a higher oil recovery. The effect of solvent addition, affected by the solvent concentration in heavy oil, varies at different EM heating powers. Alternate EM heating and solvent injection is more cost effective due to the lower energy consumption and higher oil recovery compared to the simultaneous EM heating and solvent injection. A lowered asphaltene fraction in recovered oil has also been found in this hybrid process.