Experimental investigation into internal roundness of Inconel-718 thick cylinder using chemical assisted magnetic abrasive finishing process

Abstract

With the progression of technology, demands of super alloys have been increased dramatically. One such super alloy is Inconel-718. Although, it is having an extensive application in aerospace industries, steam power plants and oil and gas refineries due to possession of some stringent properties like hot hardness, resistance to wear, high strength. Possession of these rigorous characteristics makes it hard to finish this alloy with the conventional finishing processes almost impossible. So the present work focuses on the predominant role in Industries by giving an edge on surface finishing with more precision and accuracy. To establish the process experimental setup and magnetic tool have been created for chemical assisted magnetic abrasive finishing process to inspect the enhancement in internal roundness of Inconel-718 cylinder. The processing unit has been installed on the lathe machine. Experiments have been performed on Inconel-718 cylinders with 5.7 mm in thickness, 155 mm in length. The experiments have been planned by means of Response surface methodology. Results of the experiments have been analysed with the help of analysis of variance. It has been found that with the operating parameters having specified values like duration of processing-80 mins, Pole work gap-4 mm, and abrasive weight percentage-30%, size of abrasive particle- 40 µm and concentration of Etchant- 700 gm/litre internal roundness improvement percentage for Inconel 718 cylinder is achieved as 42.86%.