Abstract

In this paper, a strategy has been set for minimizing the corner error in the modification of pulse and non-pulse parameters. Taguchi’s philosophy has been used to design the experiment by varying process parameters (i.e. Spark-on Time (STon), Wire Tension (WT), Servo-Voltage (Sv), Discharge Current (DC) and Wire-speed (Sw)), to explore the machining outcomes. The response characteristics have been measured in terms of cutting speed (Cs), Corner Error (CD) and surface Roughness (RA) using Topas plus X wire of [Formula: see text] 0.25[Formula: see text]mm diameter. The machining performance characteristics were analyzed using main effect plots and analysis of variance (ANOVA). Furthermore, a soft computing-based hybrid optimization technique (Artifical Neural Network (ANN)-based Multi-Objective Grey Wolf Optimizer (MOGWO)) has been utilized to search the multi-optimum parameter setting for superior machining results. The most significant parameter observed is DC for Cs, which is determined to be 34.81%. Moreover, WT found 26.29% and 34.10% for CD and RA, respectively. The confirmation test shows that the maximum absolute percentage errors are observed as 3.89%, 6.3% and 9.7% for Cs, CD and RA, respectively. The proposed hybrid technique can generate superior solutions compared to the existing algorithms. Notably, the outcomes obtained on new instances exhibit potential, purposeful, and efficacy.

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