Experimental investigation and modelling of drilling on multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposites

Abstract

The primary objective of this research is to investigate the effect of multi-wall carbon nanotubes on drilling of multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposites. The experiments were conducted on composites with varying the weight percentage of multi-wall carbon nanotubes content to analyse drilling-induced delamination and surface roughness, which affect the quality and property of the drilled holes. The drilling parameters considered are spindle speed, feed rate and drill diameter. The microstructure of the holes was characterized using field emission scanning electron microscopy methods. For correlating the effect of the weight percentage of carbon nanotubes with the referred drilling parameters, a mathematical model was used, based on response surface methodology. For development of the mathematical model, four factors, namely, spindle speed, feed rate, diameter of drill and weight percentage of carbon nanotubes, were taken into account. The result established that delamination and surface roughness are reduced as multi-wall carbon nanotubes’ content increases. Maximum improvement in delamination factor was observed in the case of 1.0 wt% multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposite, which is 25% and 31.09% at the entrance and exit sides of the hole, respectively. With an increase in the feed rate and the drill diameter, delamination factor increases; however, with an increase in spindle speed, delamination factor decreases. Lower value of surface roughness (1.113 µm) was observed in 1.5 wt% of multi-wall carbon nanotube–embedded epoxy/glass fabric polymeric nanocomposite. However, surface roughness increases with an increase in feed rate and drill diameter.