Abstract

Different hybrid epoxy formulations were produced and cold-cured, monitoring the properties development during low temperature curing and aging. All systems were based on silane functionalized bis-phenol A (DGEBA) resins (Part A), cured at ambient temperature with two amine hardeners (Part B). The different components of the formulations were selected on their potential capability to bring about enhancements in the glass transition temperature. The durability of the produced hybrids was probed in comparison to the corresponding neat epoxies by monitoring changes in glass transition temperature (Tg) and flexural mechanical properties after exposure to different levels of humidity and immersion in water and at temperatures slightly higher than the local ambient temperature, in order to simulate the conditions encountered during summer seasons in very humid environments. The thermal degradation resistance of the hybrid systems was also evaluated by thermogravimetric analysis.

Highlights

  • Polymer-based nanocomposites have attracted a great interest over the last few decades due to their highly enhanced mechanical, electrical, thermal, barrier, and optical properties, derived from synergistic combinations of polymer matrix and inorganic nano-dimensional reinforcing and thermal resistant interpenetrating domains

  • The progress of the glass transition temperature displayed by the different hybrids was monitored during cold-curing times up to a year

  • The contribution to advancement of curing of these latter reactions is very limited and, practically, the Tg can be considered to have reached its ultimate value, even though the system may not be fully cured at this stage, which is manifested as residual heat of reaction in differential scanning calorimetry (DSC) thermograms [22]

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Summary

Introduction

Polymer-based nanocomposites have attracted a great interest over the last few decades due to their highly enhanced mechanical, electrical, thermal, barrier, and optical properties, derived from synergistic combinations of polymer matrix and inorganic nano-dimensional reinforcing and thermal resistant interpenetrating domains. Moderate glass transition temperatures (Tg ) can be achieved with such cold-cured resins: Never greater than 55–60 ◦ C even after very long curing times (in the order of several weeks), which can be further reduced through the plasticization effect of liquid water or moisture in the atmosphere under outdoor service conditions These aspects raise great concerns about the long-term performance of such cold-cured resins, even though these resin systems are already employed in many structural applications as cold-cured epoxy adhesives and matrices for fiber reinforced composites. It is possible to graft molecules onto cement particles, cement phases, and aggregates (including nanosized additives) to provide surface functionality, which can be adjusted to promote specific interfacial interactions In this framework, nanostructured hybrid systems, based on common epoxy resins containing interpenetrating silica nanodomains, are expected to offer superior thermal (especially in terms of glass transition temperature), mechanical, and adhesive properties and greater durability against moisture, temperatures, hash environments, and fire over the commercial products. The present study compares the characteristics of different formulations, highlighting the effect of any single component on the final cured system

Materials and production of Hybrid and Non-Hybrid Formulations
Materials production of DGEBA
Characterization of Hybrid and Non-Hybrid Formulations in Standard Conditions
Evolution of Thermal Properties during the Cold-Curing
Mechanical Characteristics and Morphology in Standard Conditions
Conclusions
Patent
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