Experimental characterization and phenomenological modeling of nonlinear viscoelasticity, plasticity and damage of continuous carbon fiber-reinforced thermoplastics

Abstract

The presented work addresses the experimental characterization and phenomenological modeling of the complex rate dependent mechanical response of continuous fiber-reinforced thermoplastics (cFRTP). The theoretical basis is given by the concept of an equilibrium curve of the material which provides a comprehensive framework for separating the mechanical response into a rate dependent overstress and a rate independent equilibrium stress. In long-term creep and relaxation tests, it is shown that relaxation tests provide several advantages over creep tests when determining the equilibrium response. A stepwise loading–unloading relaxation (SR) test is proposed which makes it possible to extract nonlinear viscoelasticity, damage and plasticity present in the material from a single test. The application to cFRTP is exemplified by using the proposed method for the experimental characterization of a continuous carbon fiber-reinforced polycarbonate (CF-PC). Based on the obtained experimental data, a phenomenological material model is developed which describes the mechanical response of a unidirectional ply. The model consists of an overstress branch addressing the nonlinear viscoelastic material response and an equilibrium branch that utilizes a coupled damage-plasticity approach. After calibrating the model using the experimental data, it is shown that the proposed model is able to accurately reproduce the mechanical response of cFRTP.