Abstract

The present study is devoted to the modeling, design, and experimental study of a heat pipe heat exchanger utilized as a recuperator in small air conditioning systems (airflow ≈ 300–500 m3/h), comprised of individually finned heat pipes. A thermal heat pipe heat exchanger model was developed, based on available correlations. Based on the previous experimental works of authors, refrigerant R404A was recognized as the best working fluid with a 20% heat pipe filling ratio. An engineering analysis of parametric calculations performed with the aid of the computational model concluded 20 rows of finned heat pipes in the staggered arrangement as a guarantee of stable heat exchanger effectiveness ≈ 60%. The optimization of the overall cost function by the “brute-force” method has backed up the choice of the best heat exchanger parameters. The 0.05 m traversal (finned pipes in contact with each other) and 0.062 m longitudinal distance were optimized to maximize effectiveness (up to 66%) and minimize pressure drop (less than 150 Pa). The designed heat exchanger was constructed and tested on the experimental rig. The experimental data yielded a good level of agreement with the model—relative difference within 10%.

Highlights

  • The effectiveness and heat transfer rate is higher for winter conditions, where higher temperature differences between airstreams exist

  • The designed heat pipe heat exchanger (HPHE) made of an individually finned heat pipe (HP) bundle is a competitive solution to the continuous plate-fine HPHE

  • The continuous fin heat exchangers (HEXs) is a more thermally efficient construction, the individual finning has its advantages in HPHE:

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. The heat pipe (HP) has no moving parts and uncomplicated construction. It is a reliable, and passive heat transfer device—working fluid transport within HP occurs naturally, without additional energy input. Its heat conductance could be higher than any known solid material [1], so it can efficiently transfer heat along significant distances

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