Experimental and numerical studies of the evaporation and combustion characteristics of large-angle impinging sprays

Abstract

To achieve a large fuel injection mass per cycle, using one injector will need a large nozzle, which may lead to combustion deterioration in high power density (HPD) engines. Therefore, two-injector method was adopted and then impinging sprays by two injectors were developed to promote the air/fuel mixing and combustion performance. This study investigated the spray, evaporation, ignition and soot emission characteristics of twin injectors at different impinging angles (90°, 120°, 150°, and 180°) using various high-speed imaging techniques in a constant volume chamber. Further, CFD simulations were performed to analyze the impinging sprays under HPD condition. Innovatively, a kinetic energy loss model for impinging sprays was proposed to quantify the effect of spray impingement. The results showed that the turbulent kinetic energy increased with the impinging angle, and the kinetic energy loss at any angle could be predicted by the kinetic energy loss of 180° impinging spray. The kinetic energy loss model better characterized the spray impingement process, and then more accurately predicted the atomization quality and mixing capacity compared with spray volume. Spray impingement changed fuel and soot distributions, the peak soot mass decreased with the impinging angle, which was reduced by 36.8 %, 39.8 %, 44.4 % and 45.9 % at 90 ∼ 180° impinging sprays, respectively, comparing to the single spray. These findings recommended that using a large impinging spray angle in real HPD engines can promote spray atomization and reduce soot formation.