Experimental and numerical simulation studies on effects of viscosity reducers for steam assisted gravity drainage performances in extra-heavy oil reservoirs

Abstract

Steam-Assisted Gravity Drainage (SAGD) has been demonstrated as an effective process for recovering extra-heavy oil. However, large volumes of steam are required to heat the viscous oil, resulting in high consumption of natural gas and water, which affects its economic benefit. Therefore, research has long focused on improving the SAGD performance. In this study, a viscosity reducer (VR) assisted SAGD (VR-SAGD) process is systematically examined by experiment and numerical simulations based on an extra-heavy oil sample from a commercial SAGD block in Xinjiang oil fields, China. A scaled two-dimensional (2D) VR-SAGD experiment is carried out using a scale model to study the mechanisms of production dynamics and to observe the steam chamber development phases of the VR-SAGD process. A history match is conducted based on the 2D experimental data, and the recovery mechanisms of VR-SAGD are discussed. Heterogeneity in terms of barriers sandwiched in the pay zone is studied, and operational parameters are optimized based on the history match results. The 2D physical simulation results show that VR-SAGD accelerates the oil rate by a factor of 1.74 and reduces the instantaneous steam-to-oil-ratio by 49.7%. The VR co-injected with steam propagates in advance and accumulates at the front of the steam chamber and around the barriers to accelerate the effect of viscosity-reduction and reduce the heat loss to the overburden. Numerical simulation results indicate that the optimum time for VR injection is during and after the phase when the steam chamber expands sideways. The optimized VR/steam volume ratio and production/injection volume ratio are 1:9 and 1.2:1, respectively. The VR-SAGD process shows good potential to improve post-SAGD performance and reduces steam consumption in extra-heavy oil reservoirs.