Abstract

In this study, the effect of wood powder and nanoclay particle content on composites’ mechanical behavior made with polyethylene matrix has been investigated. The wood flour as a reinforcer made of wood powder was at levels of 30, 40, and 50 wt.%, and additional reinforcement with nanoclay at 0, 1, 3, and 5 wt.%. Furthermore, to make a composite matrix, high-density polyethylene was used at levels of 70, 60, and 50% by weight. Wood-plastic composite (WPC) specimens were manufactured in injection molding. After preparing the specimens, tensile and bending tests were performed on samples. The mechanical properties such as tensile and flexural strength and flexural modulus were measured. Results showed that nanoclay particle content increases flexural modulus, flexural strength, modulus of elasticity, and tensile strength. The experimental test results show that Young’s moduli increased with the volume of wood flour. The biggest modulus of elasticity was achieved in the samples having 50 wt.% of wood powder. Furthermore, the highest value of tensile strength was achieved at the level of 30 wt.%. The highest flexural strength was for the sample containing 50% wood powder by weight. Additionally, a numerical model was made utilizing the Abaqus software using the finite element method (FEM). Comparing the numerical and experimental results, it was found that they are compatible in the linear-elastic and plastic state of the material. There are no crucial differences between experiment and FEM.

Highlights

  • Wood-plastic composite (WPC) is a promising and sustainable green material with similar properties to wood but with better water resistance and characterized by satisfactory stability of properties in many environments [1,2]

  • Using a thermoplastic matrix allows them to be processed with classical polymer processing methods, which has a beneficial effect on production

  • The Young’s moduli increase in nanofiller composites is directly related to the average length of clay particles and their dimensional ratio. Various structural factors such as volume ratio, nanoclay aspect ratio, particle spacing, and the amount of nanofiller particle cracking have a significant effect on the mechanical properties of clay-polymer composites

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Summary

Introduction

Wood-plastic composite (WPC) is a promising and sustainable green material with similar properties to wood but with better water resistance and characterized by satisfactory stability of properties in many environments [1,2]. Due to the unique combination of polymer and wood properties and their attractive appearance, WPCs have become an interesting alternative for both polymers and wood industry products [3]. Their main advantage is using the same processing tools as their natural counterpart, wood [4]. According to the thermoplastic matrix, these composites can be used where natural wood does not meet the conditions necessary for its operation due to its resistance to water and biological corrosion [5,6]. Polyethene (PE), polypropylene (PP), and polyvinyl chloride (PVC) are usually used as the WPC matrix

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