Experimental and Numerical Investigation of Clearance Effects in a Transonic Centrifugal Compressor

Abstract

Extensive research studying tip clearance effects on compressor performance has been conducted during the past few decades with significant progress achieved. However, most of the previous investigations focus on stage-level analysis at the design condition, with very limited studies at the component level or part speed conditions. To fill this gap, this paper investigates the effects of impeller tip clearance on the performance of a high-speed centrifugal compressor, at both stage and component levels, covering a variety of operating speeds resulting in subsonic to transonic inlet conditions. Experiments were conducted on the Single Stage Centrifugal Compressor facility at two different running tip clearances. With increased clearance, the stage and impeller pressure ratio, isentropic efficiency, and work factor drop, but the static pressure recovery coefficient in the diffuser increases. As the compressor transitions from subsonic to transonic operation from 60 to 85% corrected speed, the sensitivities of stage and impeller pressure ratio and efficiency reach their peak values. Lastly, numerical simulations at design speed showed that the computational fluid dynamics (CFD) model sufficiently predicts the sensitivities due to tip clearance for most of the parameters at the stage and component levels, indicating the potential of using CFD to investigate the flow physics.