Experimental and numerical evaluation of the energy requirement of multi-stage vacuum membrane distillation designs

Abstract

Although vacuum membrane distillation (VMD) has a high distillate flux, its potential is limited by its high specific heat consumption (SHC). Flat sheet VMD systems recover the brine energy by employing a cascade system to improve the SHC. Hollow fiber VMD systems, however, have not yet been optimized for energy recovery. To overcome this knowledge gap, four multi-stage configurations (with and without brine energy recovery) were investigated via experimentation and through numerical simulations. The results show that having permeate flux promoting conditions, such as high feed temperature or lower vacuum pressure, improves the SHC for VMD configurations without brine recirculation, but have little impact for configurations with brine energy recovery. A Pareto multi-objective optimization showed that the optimized first-stage heating MS-VMD without brine recirculation has the highest SHC (908 kWh/m3) but one of the lowest LCOW (2.37 USD/m3). In contrast, the configuration with the first-stage heating with brine recirculation provided the lowest SHC (585–629 kWh/m3) and an acceptable LCOW (2.27–8.30 USD/m3). This study reveals that the development of MS-VMD represents a promising direction for thermal desalination technologies, particularly for high saline water applications.