Experimental and numerical evaluation of electromagnetic acoustic transducer performance on steel materials

Abstract

Electromagnetic Acoustic Transducers (EMATs) are an attractive alternative to standard piezoelectric probes in a number of applications thanks to their contactless nature. EMATs do not require any couplant liquid and are able to generate a wide range of wave-modes; however these positive features are partly counterbalanced by a relatively low signal-to-noise ratio and by the dependence of EMAT performance on the material properties of the test object. A wide variety of steel materials is employed in many industrial applications, so it is important to assess the material-dependent behaviour of EMATs when used in the inspection of different types of steel. Experimental data showing the performance of bulk shear wave EMATs on a wide range of steels is presented, showing the typical range of physical properties encountered in practice. A previously validated Finite Element model, including the main transduction mechanisms, the Lorentz force and magnetostriction, is used to evaluate the experimental data. The main conclusion is that the Lorentz force is the dominant transduction effect, regardless of the magnitude and direction of the bias magnetic field. Differently from magnetostriction, the Lorentz force is not significantly sensitive to the typical range of physical properties of steels, as a consequence the same EMAT sensor can be used on different grades of ferritic steel.