Experimental analysis of a tri-partite brazed plate gas cooler for CO2 heat pump water heaters

Abstract

Gas cooler is a crucial component in CO2 systems, and its performance significantly influences the overall efficiency of the CO2-based heat pump system. Brazed plate heat exchangers feature a compact design, reduced refrigerant charge, enhanced heat transfer coefficient, and lower pressure drop, resulting in space savings and improved system performance. This experimental study investigates a water-cooled tri-partite brazed plate gas cooler in a CO2 heat pump. The tri-partite brazed plate gas cooler has a double effect: it allows matching the temperature glide of CO2 with that of water and meeting the requirements for both domestic hot water and space heating simultaneously. The experiments are conducted in only domestic hot water and combined space and domestic hot water operative modes. The effects of different operating parameters on heat duty, supply temperature, temperature approach, and pinch point location are evaluated. The actual conductance of gas coolers is calculated, and a new definition is adopted to determine the ϵ−NTU of gas coolers. Results show that preheating gas cooler (GC3) has a higher heat duty at pressures near the critical pressure. As the inlet pressure increases, the domestic hot water supply temperature increases, the pinch point moves to the cold end of GC3, and the temperature approach decreases. The LMTD method may result in an undersized or oversized CO2 gas cooler by up to ±50% for different pressures. The errors reach their maximum values when the temperature difference is low at the cold end and high at the hot end. The effectiveness ranges from 0.56 to 0.94 and the NTU ranges from 2.64 to 5.41. The gas cooler shows promising performance. The outcomes of this research are anticipated to serve as a valuable reference for enhancing the design and optimization of transcritical CO2 systems.