Experiment for the performance of a thin membrane inclined automatic wicking dew-point evaporative cooling device based on simulation results

Abstract

The traditional indirect evaporative coolers necessitate a continuous operation of water pumps to ensure the wetting of wet channel walls. However, excessive water spraying can lead to a thickened water film, negatively impacting heat transfer efficiency and generating an additional pressure drop. Identifying suitable water supply strategies and exploring materials for the wet channel that possess good moisture retention and evaporation characteristics has drawn research attention over the years.In this study, an automatic wicking dew-point evaporative cooling device, whose structure was determined by corresponding optimal performance simulation research, was designed and manufactured. The thin film exhibits a certain inclination angle between the dry and wet channels to form a triangular channel to enhance support and increase heat transfer area. Utilizing the automatic water absorption characteristics of the membrane for water supply instead of spraying, makes the water more uniform and heat exchange more efficient. A comprehensive study was conducted on the effects of different operating parameters (working-to-intake air ratio, intake air velocity, water temperature, intake air temperature, and intake air humidity) on the performance of the device. The results indicate that the cooler performs best in high-temperature, low-humidity environments. When the inlet temperature, humidity, and velocity are within the range of 25–45 °C, 20–80 %, and 0.5–2.5 m/s, respectively, with a water temperature of 22 °C and an air-to-water flow rate ratio of 0.5, the maximum temperature drop can reach 14.8 °C, and the cooling capacity per unit area ranges from 13 to 150 W/m2. The wet-bulb efficiency and dew-point efficiency increased from 52.4 % and 33.6 % to 110.6 % and 88.5 %, respectively. When the air velocity increases from 0.5 m/s to 2.5 m/s, the product air temperature increases by 3.1 °C, and the wet-bulb efficiency and dew-point efficiency decrease by 25.1 % and 17.5 %, respectively. However, the variation trends of unit area cooling capacity and energy efficiency ratio (EER) are opposite. The optimal operating conditions are proposed with an air volume ratio of 0.5 and a water temperature range of 22–26 °C. Finally, the temperatures of the product air and water were observed during long-term operation testing to evaluate the stability of the device.