Abstract

The exergy analysis of the Ogorode steam plant is presented. The aim was to determine and identify the magnitudes and locations of real exergy losses in order to improve plant efficiency. The exergy losses occurred in the various components of the steam plant, such as the boiler, economizer, turbine, super heater, condenser, pump, feed water heater, reheater, and air pre-heater, and these have been calculated using the concepts of availability or available exergy and irreversibility. The temperature and pressure of the plant's running conditions were combined to determine the process irreversibility (exergy losses) and the exergy efficiency of the plant. The exergy losses of the individual components of the plant show that the maximum exergy losses are in steam turbine operation one (STO ) and steam turbine operation two (STO ). STO and STO are 813 kJ/kg, 1 2 1 2 820 kJ/kg, 822 kJ/kg, and 815 kJ/kg that occurred in the turbine between 2019 and 2021, while the minimum exergy losses in STO and STO are 68 kJ/kg, 150 kJ/kg, 1 2 280 kJ/kg, and 276 kJ/kg that occurred in the boiler system between 2019 and 2021. There was a high energy efficiency of 82% and 80% in the superheater between 2019 and 2021, while 89% in the feed water heater and 73% in the superheater had the same duration. The efficiency of 15% and 21% were the minimum in the pump system between 2019 and 2021, while the turbine had a minimum of 20% and 27% from 2019 to 2021. The highest losses of exergy occurred in the turbine as a result of the irreversibility inherent in the turbine process, corroded turbine blades as a result of wet steam, and low energy delivered to the superheater tubes. It was concluded that the turbine inlet temperature should be increased, more energy delivered to the superheater should be increased, boiler pressure should be increased, and weak feed water heaters should be replaced for better performance of the thermal plant.

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