Exergoeconomic assessment of a cogeneration pulp and paper plant under bi-operating modes

Abstract

In the current study, the exergoeconomic analysis of a cogeneration pulp and paper plant under bi-operating modes at different environment temperatures of 290, 295, 305, 310, and 320 K was investigated. Two operating modes of the cogeneration system, i.e., a hybrid operating mode using a power boiler and a recovery boiler and a singular operating mode using a power boiler only, were considered. Natural gas was utilized as the main fuel in the power boiler, while black liquor with heavy fuel oil was employed in the recovery boiler. The total capital investment, total operating, exergy, unit exergy, and exergy destruction costs for each operating mode were evaluated. The results indicated that the total capital investment cost was 3420.27 $/h, and the total capital investment and the operation and maintenance costs in the hybrid and singular modes were 5853.27 and 6226.67 $/h, respectively. As well, the unit exergy cost and the exergy cost of steam introduced by the power boiler were 39.31 $/MWh and 2503.69 $/h, respectively. Where these values for the recovery boiler were 34.69 $/MWh and 554.30 $/h, respectively. Furthermore, the exergy destruction costs at an environment temperature of 320 K for the power and recovery boilers were 1436.6 and 213.63 $/h, respectively. In the hybrid mode, the soda at a 10% concentration was recovered, with a rate of 32 t per hour desired for the cooking process in the pulp mill. In addition, the use of black liquor as a bio-fuel in the recovery boiler saved 14% of the consumption of natural gas.